ExceLlence in drivetrain testing

ATESTEO GmbH & Co. KG Konrad-Zuse-Str. 3 52477 Alsdorf Germany Telephone E-Mail [email protected] www.atesteo.com ATESTEO Manual DST – Version V1.5

List of content 1 Introduction 6 2.1 General safety instructions 10 2.2 Explanation of symbols and notice 11 2.6 Safety notes for assembly 16 2.7 Safety notes for operation 16 3.2.1 Speed measuring system 21 3.2.3 Analogue voltage output 21 3.2.7 Strain gauge short circuit 23 3.2.8 Nominal value adjustment 23

4.2.3 Connecting the torquemeter with a data acquisition system 32 5.1 USB interface (UART interface) 33 5.2 Enhanced system commands 39

6.3.1 Connect & configure area 53 8.1 Resetting the zero point 61 8.1.4 Lateral force influence 62

ATESTEO Manual DST – Version V1.5

Thank you for choosing ATESTEO GmbH & Co. KG quality product. Please read the system description carefully so you make the most of the versatile features of your product. This operating manual is a component of the DST series and should always be carefully kept with the DST series until it is disposed of. It is impossible to eliminate every danger to persons or material that the DST series might present. For this reason, every person working at the DST series or is involved in its transport, setting up, control, maintenance or repair must be properly instructed and be informed of the possible...

- Part number of female connector for X800 added - Tolerances for shaft diameter added - Wrong information about maximum measurable speed removed - Maximum mechanical speed added - Clipping description reworked - Functions described in chapter 3 - Product picture updated - Clipping and simulation value correctly explained (related to frequency band, not rated torque) - Explanations for sensitivity sources added - Explanations for user sensitivities editor added - Explanations for trace configuration editor added - Cable colors and diameter for X800 updated - PC software added to manual - Shaft...

- UART driver installation Information added - First version ATESTEO GmbH & Co. KG Konrad-Zuse-Straße 3 52477 Alsdorf Germany Service: [email protected] In this manual you will find all steps which are necessary to start-up the ATESTEO torque and speed measurement system. This manual is usable for the following types of torquemeter: Torquemeter DST 5 Torquemeter DST 10 Torquemeter DST 20 All measurement systems work contactless and are maintenance-free. The data transfer is realized by a frequency modulated infrared transmitter. The power of the rotating electronic module works inductive....

Electrical and electronic products are subject to special conditions for disposal. Proper disposal of old equipment prevents health hazards and environmental damage. Packaging The original packaging of ATESTEO equipment can be recycled, as it is made of recyclable material. However, you should keep the packaging for at least the warranty period. In the event of a complaint, the torque flange, as well as the accessories, must be returned in the original packaging. Due to ecological aspects, the return of the empty packaging should be waived. Legally prescribed labeling for disposal Electrical...

Safety Instructions General safety instructions The manual must be read carefully before start-up, maintenance work or any other work on the torque measuring system. Prerequisite for the safe and proper handling of the equipment knows all safety instructions and safety regulations of the attachment. Every DST needs to be correctly mounted and fully functional before any start-up. Shafts or adapters mounted to the torquemeter must be properly designed, so that critical bending moment is avoided. Exclusively qualified laborers are allowed to do maintenance work on any electrical components (see...

Explanation of symbols and notice Warnings Warnings are indicated by symbols in these safety instructions. The hints are going through Signal words are introduced, which express the extent of the hazard. It is imperative that you follow the instructions and act with care to avoid accidents, personal injury and material damage. Information Draws attention to important information about correct handling. Caution Warns of a potentially dangerous situation in which failure to comply with safety requirements can result in slight or moderate physical injury. ATESTEO Manual DST – Version V1.5

The torquemeter is highly accurate and resistant to rotational speed. The signals from the flange serve to control the test bench and to analyze the components. The torque flange is used just for torque measurement tasks within the load limits in the specification (see Technical specs). Any other use is not permitted. The torquemeter is not allowed for use as a safety component. The torquemeter may not be used as pillow block. Note Stator operation is only permitted when rotor is installed as described in the mounting instruction. Any modifications/conversions of the design or safety engineering...

technical specifications with which it complies. It represents the state of the art and guarantees a maximum degree of safety. Qualified personnel Qualified personnel are persons who by reason of their training, experience, instruction and their knowledge of the relevant standards, regulations, accident prevention rules and working conditions have been authorized by the person responsible for the safety of the machine/product to perform the appropriate activities required, and thereby are able to recognize and prevent potentially dangerous situations (For the definition of skilled workers see...

Attention should be drawn to residual risks associated with torque measuring technology. In the case of a shaft break, you must ensure that there is no risk of injury. This should be done with a shaft protection cover in a closed test room with corresponding security doors. During operation, no person should stay in the test room. Usage recommendations for personal protective equipment Working in a workshop generally requires the wearing of safety shoes. Use suitable gloves when handling corrosive or irritating solutions and adhesives. ATESTEO Manual DST – Version V1.5