Kataloge >
Schenck Process Holding GmbH >
IBS Heavy - Unerschütterlich. Unter rauhesten Bedingungen (engl.)

IBS Heavy - Unerschütterlich. Unter rauhesten Bedingungen (engl.)
1 / 28Seiten

Katalogauszüge

IBS Heavy - Unerschütterlich. Unter rauhesten Bedingungen (engl.) - 1

Competence in Cement we make >

IBS Heavy - Unerschütterlich. Unter rauhesten Bedingungen (engl.) - 2

Perfectly mixed, fed accurately and without pulsation,precisely weighed Quality meets Qualityԓ Perfect cement is the result of four overlappingprocesses where Schenck Process measuring and feeding devices with optimally integrated weighing technology play a major role. Process Step 1: Limestone is mined at a quarry, crushed into small pieces, and stored in blending beds. Schenck Process MULTIBELT > belt scales recordmaterial quantities accurately and reliably under harsh conditions. Process Step 2: The crushed limestone is ground into raw meal. Additives, such as clay, sand, or iron ore,...

Katalog auf Seite 2 öffnen

IBS Heavy - Unerschütterlich. Unter rauhesten Bedingungen (engl.) - 3

apron conveyor > belt scale limestonesandclay dryerlimestone crusher claysand > sweeping wheel crusherrelief screenMULTIBELT limestone claysand > ή solid flow measuringdevice separator > weighfeeders orapron weighfeeder MULTISTREAM homogeni-zationflow gates MULTIDOS raw mill bucket elevator Process Steps 3 and 4 on pages 50Ζ51 >

Katalog auf Seite 3 öffnen

IBS Heavy - Unerschütterlich. Unter rauhesten Bedingungen (engl.) - 4

Perfectly mixed, fed accurately and without pulsation,precisely weighed Quality meets QualityӔ Process Step 3: The raw mix is placed in rotary kilns and burnt at over 1,000 Cto produce clinker. Different types of pulverized coal or secondary fuels are used to heat the kiln. Schenck Process MULTICOR > Ю mass flow feedingsystems can meter pulverized coal efficiently and without pulsation directly into the pneumatic lines that lead to the main burner (at the discharge end of the kiln) and the calcinator (at the feed end of the kiln). Schenck Process's semi-mobile compact system can meter...

Katalog auf Seite 4 öffnen

IBS Heavy - Unerschütterlich. Unter rauhesten Bedingungen (engl.) - 5

Process Steps 1 and 2on pages 4849 dust and meal feeding Primary andsecondary fuel feeding > ֮ Smass flow feeding devicerawmeal MULTICOR clinkergypsum additives or MULTISTREAM > solid flow feeding device MULTICOR fly ashrotary kiln MULTICOR > MULTIDOS ή weighfeeder orproportioning apron weighfeeder > Sfuels cooler calcinator MULTICOR > ή Smass flow feeding device storage silo separatorbucketelevator end product cement mill mixing and loading utilizing weighing technology truck scales > K mass flowfeeding system LAS loadinglogistics solutions >

Katalog auf Seite 5 öffnen

IBS Heavy - Unerschütterlich. Unter rauhesten Bedingungen (engl.) - 6

Guaranteed feeding constancy for high product quality,efficient kiln operation and optimal emission values > Applications: Primary materials ֖ perfectlyfed and flexibly composed Pulverized coal types, such as lignite, anthracite, charcoal, bituminous coal, oil coke, or mixtures of these fuels are used, as are oil shale, coke, and pulverized anodes, further broadening the spectrum of materials. Rotary kiln charging in cementplants (main burner and calcinator) Rotary kiln charging in lime plants (main burner) Shaft kiln charging in cement or lime plants Feeding of pre-heaters or reactors...

Katalog auf Seite 6 öffnen

IBS Heavy - Unerschütterlich. Unter rauhesten Bedingungen (engl.) - 7

Two Basic Feeding Concepts > Feeding the burner at medium pneumatic transferpressuresFeeding the burner at very hightransfer pressures 1. Direct feeding into the pneumatic conveyor line using MULTICOR 2. Indirect feeding via a pump or starfeeder into the pneumatic conveyor line using MULTICOR K and MULTICELL. ή S and MULTICELL. typical inlet = 700 mm MULTICELL(Feeder) MULTICOR typical inlet = 700 mmMULTICELL(Feeder) MULTICOR typicalheightapprox.10.5 m 踮 S Pump KDirection of flow typical heightapprox.3.15 m Advantages High feeding constancy for economical kiln operation Pulsation-free...

Katalog auf Seite 7 öffnen

IBS Heavy - Unerschütterlich. Unter rauhesten Bedingungen (engl.) - 8

Weighfeeder 4 > Tractor-trailer with֓walking floor 1 3 > Blow-through chain conveyor 5 > Blow-through star feeder 2 > Docking station withlive bottom bin 6 > Pneumatic conveyor line

Katalog auf Seite 8 öffnen

IBS Heavy - Unerschütterlich. Unter rauhesten Bedingungen (engl.) - 9

Getting the job done with a minimum of investment (2) (1) with ֓walking floors. The vehicles are docked atthe two unloading stations for this purpose. Via the extraction screws and the troughed chain conveyor (3) , the materialis fed to the MULTIDOS Neither reserve silos nor structural changes are required atthe site for the semi-mobile system, and it only requires 9 x 6 m of space. The secondary fuels are discharged directly from tractor- trailers (5) , where it is conveyed directly to the burner > Ԯ weighfeeder (4) . The weighfeederfeeds the appropriate amount of fuel into the...

Katalog auf Seite 9 öffnen

IBS Heavy - Unerschütterlich. Unter rauhesten Bedingungen (engl.) - 10

Module 1: Mass flow measurement with MULTICOR > ֮ S >

Katalog auf Seite 10 öffnen

IBS Heavy - Unerschütterlich. Unter rauhesten Bedingungen (engl.) - 11

Prefeeders, depending on the bulk material properties (module 2) Flow gate (position-controlled) for materials with free flowing properties; for applications up to approx. 800 m > 3 /h Star feeders (speed-controlled) for materials with free flowing properties; for applications up to approx. 120 m > 3 /h Feeding screws (speed-controlled) with integrated agitator for materials with free to moderate flowing properties for applications up to approximately 120 m > 3 /h Applications for complete solutions > Module 2: Powderdust:main portion < 0.1 mm, max. grain size 1 mm(some individual particles...

Katalog auf Seite 11 öffnen

IBS Heavy - Unerschütterlich. Unter rauhesten Bedingungen (engl.) - 12

System Set-up: MULTICOR > ֮ S feeds the exact proportion of theprimary component needed as part of the total flow rate for all materials comprising the mixture.As a prefeeder, we recommend a speed-controlled screw, a star feeder, or a position- controlled flow gate, depending on the material, desired feed rate, and flow properties.The additives are fed directly from the slavefeeding system to the MULTICOR > measuringwheel. Depending on the desired feed rate and the material flow properties, either the MechaTron > ή Loss-in-Weight Feeder or theMULTICOR > feeding system is used. For the...

Katalog auf Seite 12 öffnen

IBS Heavy - Unerschütterlich. Unter rauhesten Bedingungen (engl.) - 14

Possible Applications: Feeding of chunky, granular bulk materials (e.g., clinker, gypsum, lump coal) Feeding of all powdery or mealy bulk solids (e.g., raw meal, fly ash, filter dust) with appropriate charging devices Feeding of poorly flowing bulk materials (e.g., clay, marl, gypsum from flue gas desulfurization systems) Charging of raw and cement mills Kiln charging Mixture formation in gravel quarries and in the hard stone industry Mixture formation in smelting and coke plants Coal mill charging Feeding tasks in all mining-related industries Chemical industry, food industry (special...

Katalog auf Seite 14 öffnen